REPORT ON THE NATIONAL INDUSTRIAL PARTICIPATION PROGRAMME

MARCH 2002

Table of Contents

 

PART 1: Report on National Industrial Participation Programme (NIP)

1. Executive Summary………………………………………………………… 3

2. Non Defence Portfolio…………………………………………..……………6

    1. Introduction………………………………………………….………………..7
    2. Siemens………………………………………………………………………..8
    3. The Boeing Company…………………………………………………………8
    4. General Electric………………………………………………………………11
    5. Ericsson………………………………………………………………………12
    6. Rolls Royce…………………………………………………………………..12
    7. Alcatel Altech………………………………………………………………...14
    8. Future programme for non-defence………………………….……………….14

3. Defence Portfolio……………………………………………………………16

    1. Introduction………………………………………………….……………….16
    2. Overall Performance………………………………………………………….16
    3. Ferrostaal……………………………………………………………………..18
    4. Thyssen Krupp……………………………………………………………….20
    5. Agusta………………………………………………………….……………..22
    6. Thales………………………………………………………………………...22
    7. BAE/SAAB…………………………………………………………………..23
    8. Conclusion……………………………………………………………………27

Executive Summary

1. Introduction

Launched in April 1997, the national Industrial Participation Programme (IPP) has as its principle objective to raise investment levels and increase exports and market access for South African value-added goods and services by leveraging off government procurement. Participation in the Industrial Participation Programme becomes obligatory when the imported content of any public sector purchase exceeds US$ 10 million.

This report on the national Industrial Participation Programme covers obligations arising from both the defence and the non-defence sectors. It reviews the performance of companies (obligors) that have incurred an obligation in terms of the IPP, and provides a detailed report on investment and export projects that have been caused or facilitated by these obligors.

Table 1: Principal Obligors and Project Values

Obligor

No. of Projects

Investments/Exports

Boeing

2

128.0

Alcatel Altech

2

ZAR 595.5

Ericsson

2

ZAR 2 022.6

BAE/SAAB

21

2 405.0

Siemens

2

107.4

Ferrostaal

8

Euro 1 718.0

General Electric

9

1 600.0

Rolls Royce

3

75.0

Agusta

3

320.1

Thales

4

306.9

Thyssen

5

1 316.7

Notes: 1. Unless otherwise stated all figures are in US$ millions

In the period 1997 – 2000, Industrial Participation obligations arose mainly from the telecommunications (Telkom), transport (Transnet) and energy sectors (Eskom). There has since been a massive increase in the size of the obligations due to the acquisitions by Armscor and SAA (South African Airways).

The size of obligations being monitored at present is approximately US$ 13 billion. The principal obligors and the estimated value of investments and exports that they have facilitated are listed in Table 1. With the exception of BAE Systems, all obligations need to be discharged over a seven (7) year period.

The projects arising from the SAA and defence obligations commenced in 2000 with approximately 18 projects becoming operational by the end of 2001. This includes both greenfield and brownfield ventures (see Table 2).

Table 2: Selected Investment and export projects that commenced operations in 2000/1

Project

Description

Location

Estimated value (Export/Invest.) Fig. in millions

SAAT Work Package

Aircraft maintenance work

Johannesburg

US$96.5

Aerosud Work Package

Manufacture of aircraft components

Midrand

US$31.5

Modek

Production of roof sheeting

Samson Technology

Manufacture of water hydraulic breakers and rock drills for exports

Germiston

Tay Gearbox

Manufacturing gearbox components for Roll Royce Tay engines for exports

Gauteng

GBP 26.7

Ferisa Fund

Venture capital fund

Various

Euro 30.7

Agro-Processing

Various projects in agro-processing

Eastern Cape

Euro 30.0

Aluminium tubes

Manufacture of tubes for auto. Radiators

Pietermaritzburg

US$ 37.16

Exports Auto components

Export of radiator and air-con parts to Germany

Gauteng

US$70.0

Solar Panel Manufacture

Export of solar panels

Cape Town

US$ 111

Silicone Smelter upgrade

Upgrade for additional silicone exports

Pietersburg

US$ 14.1

Silicone fume dioxide

Export of silicone dioxide

Pietersburg

US$ 10.6

Evertrade Medical

Manufacture of medical waste containers

Cape Town, Johannesburg

US$171.2

ABB Procurement

Export of power generation equipment

Pretoria, Alrode, Pinetown

US$ 953

Global Forest

Export of forest products

Sabie

US$ 640.0

Ecoplug

Selective tree stump killing device

Cape Town

US$ 124.2

Swedish Match

Oral tobacco manufacture

CT, Boksburg, Rustenburg,

Bloemfontein

US$ 150.0

Mining equipment prod.

Export of mining tools

Springs

US$ 210.5

1. 2 Non-Defence Obligations

In the period 1997 to March 2000 projects generated investments and exports worth US$ 300 million. These arose mainly from Telkom tenders and Strategic Partnership Agreements (SPAs) agreements pro-actively entered into by potential suppliers. Projects in the non-defence sector and from companies with SPAs are expected to generate credits to the value of USD 450 million over the next six (6) years. These projects are mainly located in the telecommunications, information technology, aviation and engineering sectors. As indicated in the report, binding agreements for the placement of work and the purchase of locally produced goods between obligors and domestic firms have been signed for most of these projects. The most significant projects involve General Electric, Boeing, Siemens and Rolls Royce.

1. 3 Defence Obligations

The obligations arising from defence-related purchases needs to be discharged over an eleven (11) year period and run from 2000 until 2011. Over 33 investment and export projects have been approved thus far. These projects are forecast to generate export and investments to the value of just over US$ 6 billion by 2004, the date when the first milestones are due. The planning, construction and installation phases of 22 projects (66%) were completed by March 2002. A number of projects in the automotive and gold jewellery sectors will commence full production in 2002.

Our third six monthly review conducted in November 2001 indicated that all of the obligors are on track to fulfil their contractual obligations. Agusta has already achieved its first export milestone, almost 18 months ahead of schedule. British Aerospace, the largest obligor, has already claimed close to 50% of its 2004 investment target of US$ 300 million. The other major obligor, Ferrostaal, has finalised the engineering and feasibility studies for projects that will be located in Coega. These projects will develop in tandem with the development of the Port and Industrial Development Zone. A detailed report on the projects approved by the DTI can be found in the defence section of the report.

Non-Defence Obligations

_____________________________________________________________________

2. 1 Introduction

The major non-defence obligations arise from purchases made by Telkom and SAA. Other obligations arise from purchases made by government departments and other SOE’s such as Soekor, Eskom and Portnet. Total obligations arising from these purchases amount to more than US$ 450 million. In the case of Telkom there are currently more than 15 companies that have an IP obligation. However, with the exception of Siemens, Ericsson and Alcatel Altech, the size of the obligations are usually less than US$ 10m. This report will mainly focus on the larger obligors.

In the past year the Industrial Participation control committees have approved 27 projects related to obligations and tenders arising out of the non-defence portfolio. A significant amount of IP-related investments and exports are also generated by Strategic Partnership Agreements (SPA’s). These are pro-active agreements that serve to encourage investments prior to obligations being incurred as the credits accumulated may, in certain specified circumstances, be used to offset future commitments. These agreements are common internationally and are used by most of the larger international corporations such as General Electric, Rolls Royce and others. The SPA with General Electric, for example, has generated important investment and export opportunities for South Africa. This is spelt out in more detail in this report.

We expect a significant increase in the amount of non-defence obligations as a result of the new SAA tender as well as the purchase of patrol vessels by the Department of Environmental Affairs and Tourism. A number of projects relating to the SAA tender have already been approved and significant opportunities for the local aviation industry have been identified. Other major tenders likely to generate significant IP obligations are by Eskom and Transtel for next- generation telecommunications equipment. These tenders have already been allocated to Siemens and Ericsson respectively.

2. 2 Siemens

Siemens has long-term contracts with Telkom for the supply of switching equipment and synchronous digital hierarchy microwave systems. Its current obligation is approximately US$ 101.2 million. To satisfy this and future obligations, Siemens is involved in two projects, which to date have been awarded a combined total credit of US$ 27.3 million, including exports worth US$ 21.9 million:

This provides for the development and upgrade of software programs used in Siemens’ digital switching exchanges in a number of international markets. This development is for both fixed and mobile telecommunication systems. This project has generated exports to the value of US$ 19.1 million thus far.

The local manufacture of the main distribution frame connector strips for export markets. This programme has generated exports valued at US$ 2.8 million.

Table 3: List of approved Siemens projects

Siemens

IP Obligation: US$ 101.2m

Project

Description

Location

Status

Value (US$m)

1. Software Development Centre

Software development for Siemens' exchanges

Pretoria

Implemented

49.1

2. Manufacture of MDF strips

Connector strips for export markets

Pretoria

Implemented

58.3

2. 3 The Boeing Company

The Boeing Company incurred an obligation of US$ 258 million as a result of the purchase and lease by SAA of the 737 aircraft. A further obligation of US$ 37 million was incurred in 2001.

Major projects being undertaken by Boeing to satisfy its obligation include:

This project involves the manufacture of certain aircraft interior components for Boeing’s requirements worldwide. Aerosud, a local company based in Midrand, is the manufacturer. The contract will provide increased revenue to the local company of US$ 31.5 million over the seven year period. It has allowed Aerosud to become a global supplier of choice to Boeing, the world’s largest aircraft manufacturer. The increased production run has necessitated additional investment in the upgrading of the existing plant, as well as the introduction of new production processes. Lean manufacturing processes adopted from the automotive sector have resulted in significant improvements in efficiencies and productivity.

The work package provided to South African Airways Technical (SAAT). consists of the training of SAA personnel, and providing support and technology transfer to ensure that SAAT facilities are internationally accepted by major aviation authorities, including the American and European authorities. It also entails providing SAAT with aircraft maintenance and repair work for Boeing commercial planes. The total value of this package is estimated at US$ 96.5million over a seven-year period.

In addition to the above projects, General Electric and Snecma as providers of engines for these aircraft are promoting exports by sourcing components from South African manufacturers. To date a total of US$ 17.7 million credits for sourcing silicone metal have been approved.

Table 4: List of approved Boeing projects

The Boeing Company

IP Obligation: US$295m

Project

Description

Location

Status

Value

1. SAAT Work Package

Aircraft maintenance work

JHB International Airport

Implemented

US$96.5m

2. Aerosud Work Package

Manufacture of aircraft components

Midrand

Implemented

US$31.5m

3. GE Silicone metal sourcing

Export of silicone metal to GE

Pietersburg

Implemented

US$40.0m

2. 4 General Electric

General Electric was one of the first companies to sign a Strategic Partnership Agreement with the DTI. GE does not have a direct IP obligation, but an indirect one through supplying engines to Boeing’s 737 aircraft sold to SAA. GE has to date generated export and investment credits to the value of US$ 17.7 million. The list of GE projects is set out in the table below. GE is at present recapitalising its South African operation by US$ 15 million. The projects that have been submitted included the following:

Scaw Metals is supplying over half of GE Transportation Systems locomotive truck frame requirements into the United States. Scaw is currently producing two truck frames per day resulting in export revenues of approximately US$ 5 million per annum. The production of truck frames is a highly complex engineering process and has resulted in a high level of capabilities being developed in the local plant.

This is a new project at present being evaluated. NBC studio produces TV shows for NBC, which is owned by GE. NBC are in advanced stages of negotiations with local operators to produce a TV series here for the NBC network in the US. A pilot show will be flighted within the next two months and, if successful, a further 12 to 22 shows could be shot in the next year. These shows are expected to cost in the region of US$ 1 million each. This project will assist in developing SA local capacity and will support the DTI’s strategy of growing our cultural and entertainment industries in line with government's microeconomic reform program.

 

General Electric Plastics (GEP) has made a strategic investment of just under US$ 3 million in Modek. This will provide capital to purchase an additional extrusion line. This relationship with GE will also result in the doubling of polycarbonate sheet output in the next two to three years, most of it aimed at the export market. Modek will, in terms of a five-year agreement, be producing Lexan roof sheeting for GEP (Europe). Modek will also be able to use the very well-known GE Lexan brand on its polycarbonate products, allowing it to penetrate a range of new international markets. GEP will also assist Modek/Ampaglas in developing a multi-wall polycarbonate capability. The international demand for this product is expanding rapidly.

Table 5: List of Approved GE Projects

General Electric

IP Obligation: SPA

Project

Description

Location

Value (ZARm)

Investments

Exports

Total

1. Flame Electrical

Distribution of light bulbs

Gauteng

1.28

 

1.28

2. Reid & Mitchell

Refurbishment work on locomotives

Gauteng

 

36.6

36.6

3. GE Seaco

Export of tank containers

Gauteng

 

138.1

138.1

4. Federal Mogul

Export of specialised bearings to GE Power

KZN

 

6.91

6.91

5. Subcontracting project

Refurbishing of power generation equipment

Gauteng

 

82.9

82.9

6. Sourcing Initiative

Sourcing of tubes, silicone metal & acetone

Gauteng

 

300.0

300.0

7. Thermal spray coatings

Subcontract R&D related to thermal spray coatings to CSIR

Gauteng

 

0.18

0.18

8. Scaw Metals

Sourcing of locomotives truck frames

Gauteng

 

84.0

84.0

TOTAL

1.28

648.7

650.0

2. 5 Ericsson SA

Ericsson’s current obligation is estimated at US$ 40.9 million for the supply of low and medium microwave equipment to Telkom. Towards the end of November, Ericsson was awarded a contract estimated at US$ 100 million (an obligation of US$ 30 million) to supply Transtel with new generation switching equipment to position it for participation in the second network operator. A total of US$ 102.9 million investment and export credits have been approved for the period from 1998 to 2001.

Projects implemented include:

The manufacture and export of mechanical access module magazine for microwave equipment. Three SMMEs involved in machining, chemical processing and packaging have benefited through outsourcing of these processes by Ericsson.

Subcontracting of research and development and construction and maintenance work for telecommunications equipment to Southern, Central and West African markets. These include microwave systems, fixed line network systems, GSM systems, etc. Also, software development work for international markets for GSM systems

Table 6: List of Approved Ericsson Projects

Ericsson

IP Obligation

Project

Description

Location

Value (ZAR)

1. Microwave Minilink

Export of microwave housing module

Johannesburg

72.6m

2. Regional Hub

Subcontracting of R&D, maintenance and construction

Johannesburg

1.95bn

 

2. 6 Rolls Royce

Rolls Royce, one of the world’s largest producers of aircraft and marine engines, participates in the Industrial Participation Programme through a Strategic Partnership Agreement signed in 2000. Rolls Royce also produces engines for the aircraft purchases arising from the defence acquisition. The IP obligations amount to GBP 66 million. Rolls Royce is currently involved in three projects, as set out below:

This project became operational in mid-December 2001, and involves the manufacturing of gearbox components by Denel for the Rolls Royce Tay engines for Fokker and Gulfstream commuter and corporate jets. These components are exported to the UK. Purchases to the value of GBP 47,869 have been made so far and full production will commence in March. This project is expected to generate exports to the value of GBP 26.7 million over a seven-year period.

The project involves the use of unique local materials to manufacture high-value, fire-resistant building materials for export markets. Products include doors, transportation pallets and other timber products. The technology was developed in collaboration with the CSIR, and the products are manufactured under licence. Rolls Royce provided finance for this project and Carbon 12 has completed the research and development phase. Additional foreign investment is being secured for the development of new production facilities. On full production, the project is expected to create 165 direct jobs.

This project involves the manufacture of water hydraulic breakers and rock drills aimed primarily at export markets. At present Samson is involved in the design and development of the breakers and has outsourced manufacturing to a company in Germiston. A first batch of 50 water hydraulic breakers destined for Canadian companies is nearing completion. Samson’s plans are to start an own manufacturing facility during 2002.

A number of other projects have been submitted and are presently under consideration. These include South African participation in the development and manufacture of the Rolls Royce Fuel Cell Hybrid Power Generation Project.

2. 7 Alcatel Altech

Alcatel Altech has an obligation in excess of US$ 41.2 million for the supply of switching equipment and digital enhanced cordless telephone (DECT) system to Telkom.

One of the projects implemented is the subcontracting to Alcatel Altech (SA), of R&D work and engineering services (design, contracting, and installation) by Alcatel France for its products in Africa. Alcatel France has, for example, allowed Alcatel Altech (SA) a substantial involvement in the GSM roll out planned in the Democratic Republic of Congo by Vodacom International. This will entail the supply of all towers and masts and installation from South Africa. The other projects relate to the manufacture of digitally-enhanced cordless telephone components for export markets.

Table 7: List of approved Alcatel Altech projects

Alcatel Altech Telecoms

IP Obligation: US$41.2m

Project

Description

Status/Location

Value (ZARm)

1. R&D and Eng. Services

Subcontracting of R&D work and eng. services

Implemented Gauteng

293.9

2. DECT Project

Manufacture of DECT components for export markets

Implemented Gauteng

301.6

2. 8 Future programmes for non–defence sector

The IPP has assisted a range of South African firms to attract new investment, technology transfer and increase export opportunities. These firms have been able to upgrade and expand their productive capacity, contributing to the diversification of the manufacturing sector and the development of new products.

The IPP with respect to the non-defence sector has mainly focused on expanding the knowledge-intensive sectors of the economy, in line with South Africa's industrial strategy. This includes the capital goods, aviation and ICT sectors.

This will be expanded to shipbuilding and labour-intensive sectors. The IPP in future will also develop increased opportunities for research collaboration between local firms and multi-national companies. This is in line with international trends where offset programs are being used to drive the growth of high technology sectors.

DEFENCE OBLIGATIONS

_____________________________________________________________________

3.1 Introduction

The Industrial Participation obligations arising from the Strategic Defence Package (SDP) came into effect in April 2000. The companies engaged in this programme are reviewed on a bi-annual basis. The third bi-annual review of the companies engaged in the SDP was completed in December 2001.

The companies are reviewed on the basis of the investment and export milestones stipulated in their contracts. Only confirmed projects that have been approved and are actively being pursued by the obligors are taken into account when assessing the companies' performance in relation to their contractual targets.

    1. Overall Performance

The total Industrial Participation obligations arising amount to approximately US$ 13 billion. There are five companies and the extent of their obligations (separated into exports created and investments made) are listed below.

Table 8: Total Obligation vs. Milestones

Company

Total Oblig US$m

Invest

US$m

Exports US$m

Duration

Years

Milestone 2003/2004 US$m

BAE/SAAB

7 200

2 000

5 200

11

2 300.0

Ferrostaal

2 685.0

960

1725

7

923.4

Thyssen

2 047.6

509.1

1 538.5

7

444.0

Thales

652.4

191

462

7

278.4

Agusta

767.9

185

583

7

42.6

TOTAL

13 352.9

3845.1

9 508.5

 

3 988.4

Industrial Participation obligations have to be discharged within a period of seven years, with the exception of BAE / SAAB which has eleven years. The contracts also have specific milestones or targets that need to be achieved over the period of the contract. These milestones are set at 3, 5 and 7-year intervals. The first milestones need to be reached by 2003/4.

Graph 1: Overall Performance forecast for 2004

The obligors as a whole need to achieve investment and export/sales targets amounting to US$ 3 998 million by 2003/4. The DTI has to date approved active projects that are expected to generate credits to the value of over US$ 6 billion over an eleven-year period. Graph 2 shows the performance of individual companies in relation to the first milestones. All the companies are forecast to meet their investment and export targets.

Graph 2: Company Performance forecast for 2004

3.3 Ferrostaal

GSC Ferrostaal has a total obligation of €2 852 million. Projects to the value of €1700 million have been submitted and approved. A large number of the projects by Ferrostaal involve the beneficiation of stainless steel, and two of these projects will be located at Coega.

Table 9: List Of Approved Ferrostaal Projects

Ferrostaal

IP Obligation: €2852.5m

Value (million €)

Project

Description

Status/Location

Investments

Exports

Total

1.Precision strip

Precision strip facility

Engineering studies in progress. Coega

100.0

438.3

538.25

2. Steel beneficiation

Production of stainless steel

Equipment installed. Due to start. Coega

80.0

87.4

167.4

3. Conveying pipes

Production of stainless steel pipes

Land bought, Krugersdorp

10.0

285.0

295.0

4. Ferisa Fund

Venture capital fund

First investment transferred.

30.7

 

30.7

5. Condom roject

Condom testing & sealing facility

Construction initiated. East London

15.0

57.6

72.6

6. Eng. Services

Subcontracting of construction and engineering work

Feasibility phase

 

20.0

20.0

7. Agro-Processing

Various projects in agro-processing

Export initiated Eastern Cape

30.0

 

30.0

8. Special Steel products

Manufacture of special steel for exports

Coega

250.0

314.0

564.0

TOTAL

515.7

1202.3

1718.0

Detailed engineering and location studies for the Coega plants have been completed and these projects will proceed in tandem with the construction of the port and Industrial Development Zone (IDZ).

This is a highly specialised downstream activity that will employ approximately 200 mainly skilled workers. The plant will concentrate on precision cut, especially hardened, steel strips and foils. The end products for which this plant will produce material are compensators and bellows for automotive and industrial use, razor blades, and catalytic converters. The project is valued at €100 million and Ferrostaal and/or its partners are expected to contribute one third of the equity. Detailed engineering work is in progress.

This plant will be located at Coega and is a downstream project. Technical and equity partners have been identified. The value of this investment is approximately €80 million and approximately 250 jobs will be created.

This project is located in East London and involves the production of high quality condoms. The German company, Condomi and local BEE groups have invested in this project. It is estimated to produce 100 million condoms per year for local and neighbouring markets. The value of this investment is Euro 10 million and it will create 100 jobs. The site is being cleared and a tender for equipment has been released.

This involves a range of sub-projects in the engineering industry. The current project in progress is the export of engineering-related equipment to Africa. Various heat exchanges and cranes have already been exported.

This Krugersdorp-based plant will manufacture stainless steel seam-welded conveying pipes, widely used in the automotive industry. Creating approximately 100 direct jobs the project will require an €50 million investment. The German Consortium's contribution includes project development, integration and implementation, finance facilitation and management training and assistance

This is a project development and investment holding company for the various offset projects such as the cold rolling and the downstream manufacturing facilities, as well as a holding company of the venture capital fund and the incubator. The latter two are to assist SMME’s and BEE groups. The venture capital fund is to assist Black SMME’s to obtain access to capital on preferential terms and the incubator is aimed at housing SMME businesses. 20 direct jobs will be created. Ferisa has an authorised capital of €30.7 million, which is currently fully funded by Ferrostaal AG.

This project involves a range of agro-processing opportunities. The project currently in implementation is the export of products to Germany based on an MOU between a South African company and a German importer.

The export of engineering and other products valued at €182 000 has already been delivered and long term commitments to purchase SA products have also been secured.

3. 4 Thyssen Krupp

Thyssen Krupp has a total obligation of US$ 2 047 million. This company is implementing four projects. The establishment of a Brewery in East London is under construction and feasibility studies are currently underway for a Titanium project. These projects are expected to generate investments and exports totalling US$ 1 317 million. The company needs to achieve investments and exports of US$ 444 million by 2004.

The construction and installation of the aluminium tubes plant has been completed and the first orders were produced at the end of 2001. The plant is expected to reach full production and be fully operational by the end of May. Situated in Pietermaritzburg, close to Hulett Aluminium, this plant forms part of an initiative to promote downstream aluminium industries. At least 50 % of production of this plant will be for exports.

This is an export promotion project. A MOU was signed with a Hamburg-based company regarding the importing (exporting from South Africa) of parts for air-conditioning systems as well as other spare parts for the non-OEM market. The first batch of exports was delivered last year.

Thyssenkrupp Metallurgie (TK Met) has signed a off-take agreement with SA Chrome for the purchase of 100% of their ferrochrome capacity to be produced at their new plant. Currently the project, which involves the establishment of a new ferrochrome smelter, is in construction phase and is due to be operational by mid- April 2002 and up to full production a year later.

Table 10: List of approved Thyssen projects

Thyssen

IP Obligation: US$2 047.6m

Project

Description

Status/Location

Value

Investments

Exports

Total

1. Auto components

Export of radiator and air-con parts to Germany

Implemented, Gauteng

0

70.0

70.0

2. Aluminium tubes

Manufacture of tubes for auto. radiators

Equipment installed. Production commenced Pietermaritzburg

2.2

34.96

37.16

3. Ferrochrome

Expansion of facility to purchase production for next 5 years

Implemented. Rustenburg

18.5

572.0

590.5

4. Low cost titanium production

Production for automotive industry

Feasibility phase.

259.0

360.0

619.0

TOTAL

279.7

1036.96

1316.7

3.5 Agusta

The company needs to achieve exports and investment to the value of US$ 42.6 million by 2003. The company has achieved its export milestones almost 18 months ahead of schedule. The technology transfer and productivity improvements brought about by the Filk Gold joint venture has improved the competitiveness of these products and exports have exceeded projections contained in the initial business plan. The company has achieved exports/investments to the value of US$ 35.8 million.

The Cape Mohair and Alpela joint venture had generated investments/exports to the value of US$ 5.5 million by the end of 2001.

The location for the Silicon Smelter has been identified and the initial environmental and viability studies have been completed. Equity and operating partners have been identified and a full feasibility study is presently under way.

Table 11: List of approved Agusta projects

Agusta

IP obligation: US$767.9m

Project

Description

Status/

Location

Value (US$m)

Investments

Exports

Total

1. Filk Gold Chains

Manufacture of gold jewellery for local and exports

Implemented. Cape Town

5.0

79.7

84.7

2. Cape Mohair

Spinning, dyeing and knitting of yarn for exports

Implemented Port Elizabeth

1.5

11.7

13.2

3. Silicone Metal

Manufacture of silicone metal and aluminium alloys

Feasibility study. Northern Cape

37.7

184.5

222.2

TOTAL

44.2

275.9

320.1

3.6 Thales

This company has to achieve an investment and export target of US$ 278 million by 2003. The company has four active and approved projects, expected to generate investments and revenues to the value of US$ 307 million.

The export of solar panels has already commenced and the establishment of the medical waste management facility and medical waste bin manufacturing plants commenced production at the end of January 2002.

The silicone smelter upgrade and silicone densification plants are operational and generating exports.

The participants in the medical waste company, Evertrade, include a black economic empowerment company and Stericycle, a NASDAQ-listed company. This joint venture is establishing several waste bin facilities around the country, which will be using state-of-the-art technologies to treat medical waste in a friendly environmental way.

The JV has also established a bin manufacturing plant in Cape Town for local use and exports to the United States, Japan, Australia and other countries. It will be using advanced injection moulding technology enabling it to produce products four times faster than existing technologies.

Table 12: List of Approved Thales projects

Thales

IP obligation: US$652.4m

Project

Description

Status/ Location

Value (US$m)

Investments

Exports

Total

1. Silicone Smelter upgrade

Upgrade for additional silicone exports

Upgrade started in June 2000. Pietersburg

3.3

10.8

14.1

2. Silicone fume dioxide

Export of silicone dioxide

Implemented in June 2000. Pietersburg

1.9

8.6

10.6

3. Solar panel extension

Export of solar panels

Implemented. Cape Town

6.0

105.0

111.0

4. Evertrade Medical

Manufacture of medical waste containers

Implemented. Cape Town, Johannesburg

63.6

107.6

171.2

TOTAL

74.9

232.0

306.9

3.7 BAE/SAAB

BAE Systems has the highest obligation, over 50 % of the total obligations. BAE Systems and SAAB have established a local company, South African National Industrial Participation (SANIP), to manage their offset programme. Their first milestone is due in 2004. Investments to the value of US$ 300 million and export/local sales to the value of US$ 2 000 million need to be attained.

Active and approved projects that will contribute to the attainment of this milestone are expected to generate US$ 2 405 million in investments, exports and local sales by 2004. A number of export and investments projects have already been implemented. The export of mining tools, house appliance, power generation and automotive equipment generated credits totalling approximately US$ 120 million in 2001. As indicated in the accompanying table BAE/ SAAB have an extensive list of projects. Some of the important projects in automotive, environmental, engineering and gold jewellery sectors are discussed below.

As a result of the IP Programme, the local company has been able to extend its licensing agreement to include Europe and the United States. The local operation is now the preferred supplier of specific components and subsystems for the Group worldwide. Products include transformers, power lines, switch-gear, sub stations and galvanised steel towers.

Projects in the automotive industry are far advanced and exports to the value of over US$ 300 million are projected. Volvo initiated the relocation of the production of catalytic converters for 5-cylinder turbos from Sweden to South Africa. This plant is located in Port Elizabeth and production commenced in 2000. New production facilities in GaRankuwa will undertake production of converters for the V40 model. BAE/SAAB has also invested in Kolbenco Pistons to modernise the existing facilities for the export of pistons for motor car engines.

Investments and exports have also been facilitated in the forestry industry. The Global Forest Products project involves upgrading and modernisation of forest and saw mills in Mpumalanga. This project was implemented in January 2001 and export orders for high-grade lumber are being processed. The first claim for export credits has been received from Global Forest Products.

BAE/SAAB has also invested in the Ecoplug research and development project for the production of a device to kill trees and stumps after cutting to prevent re-sprouting. A Western Cape-based manufacturer will produce the devices for export markets in Africa and Western Europe. Another product in the forestry industry is the establishment of a pilot plant for the manufacture of high purity carbon from wood to be used for water and air purification, food treatment, automotive filtration and other purposes

A major gold beneficiation and jewellery initiative is underway in the Free State. The project involves funding to Mintek to research new technologies, a gold beneficiation plant and two jewellery-manufacturing plants. The sites for the manufacturing plants have been identified and machinery has been installed at one of the plants. The plants should commence production in the first six months of 2002.

Table 13: List of Approved BAE/SAAB Projects

BAE/SAAB

IP Obligation: US$7 200m

Project

Description

Status/Location

Value (US$m)

Invest.

Exports

Total

1. Mining equipment prod.

Export of mining tools

Implemented. Springs

2.5

34.0

36.5

2. Electrolux appliances

House appliance sales

Cape Town, Bronkhorstspruit

10.2

 

10.2

3. ABB Procurement

Export of power generation equipment

Implemented. Pretoria, Alrode, Pinetown

 

253.0

253.0

4. Volvo Components

Export of auto components

Implemented. Port Elizabeth, Pietersburg

5.0

62.0

67.0

5. Dunlop Tyres

Export of tyers

Negotiations started, Durban

15.0

50.0

65.0

6. Elgin Brown & Hamer

Ship Repairs

Implemented. Durban

24.3

118.0

142.0

7. Export Promotion

Export Promotion

Implemented. Gauteng

 

15.0

15.0

8. Air Fuel System

Air Fuel System

Implemented. Port Elizabeth

7.0

35.0

42.0

9. Gold Beneficiation

Down stream projects

Funding provided. Mintek to develop technology. Virginia

42.0

595.0

637.0

10. Soy Protein

Protein manufacture

Investment provided Dannhauser, Modderfontein

19.0

280.0

299.0

11. Package Tourism

Charter tourism

Initiative to bring first group undertaken. Port Elizabeth

 

47.0

47.0

12. IT Export

IT programming export

Commercial side being developed. Gauteng

 

30.0

30.0

13. Global Forest

Export of forest products

Implemented. Sabie

90.0

81.0

171.0

14. Ecoplug

Selective tree stump killing device

Exports into Scandinavia started. Cape Town

 

12.0

12.0

15. Swedish Match

Oral tobacco manufacture

Investment provided. Boksburg, CT, Bloemfontein

120.0

 

120.0

16. Die Castings

Automotive components export

Eastern Cape

10.0

20.0

30.0

17. Gold jewellery manufacture

Manufacture of jewellery for export

Free State

11.0

35.0

46.0

18. Carbon manufacture

Carbon from wood for purification

KZN

30.0

81.0

111.0

19. ABB project (Africa)

Switchgear manufacture

Gauteng

21.0

93.0

114.0

20. Car Pistons

Automotive components exports

Gauteng

6.0

69.0

75.0

21. RSAM Gold chain

Jewellery manufacturing

Free State

10.0

72.0

82.0

Total

   

423.0

1982.0

2 405.0

3. 8 Conclusion

The investment and construction phases in large number of the defence-related projects were completed in the first eighteen months of the programme. The next two years should see a significant increase in exports as these plants reach full capacity. All projects are monitored to ensure that the forecasts stated in business plans are adhered to and that the contractual milestones are met.

End.